Industrial Gas Systems

Industrial gas systems designed by Zeibaq promise capacity, durability and safety. Zeibaqs compressed air systems are the best choice for gases like oxygen, nitrogen, CNG, argon, etc. Gas systems designed by us focus on operational reliability, pressure stability and international safety standards.

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Reliable, Safe & Scalable Gas Distribution Solutions by Zeibaq

Industrial growth is largely dependent on efficient energy, process support systems and industrial gas infrastructure. Zeibaq for over 15 years has been specialising in designing and installing robust industrial gas systems that are safe, reliable, and ensure uninterrupted distribution of gases across factories. 

Industrial gas systems designed by Zeibaq promise capacity, durability and safety. Zeibaqs compressed air systems are the best choice for gases like oxygen, nitrogen, CNG, argon, etc. Gas systems designed by us focus on operational reliability, pressure stability and international safety standards. 

With more than 15 years of experience in this industry, Zeibaq is known to deliver customised solutions based on the operational requirements. 

System Planning & Engineering

When it comes to designing a successful gas system, planning with precision plays a crucial role. At Zeibaq, a detailed assessment is conducted by our experts. This examination helps our experts ensure optimal performance and reliability for the long-term. 

Key Factors Zeibaq Considers:

What is the type of gas?
It is always better to design & install an industrial gas system according to the type of gas. This is because flammable, inert, oxidizing or toxic gas need specific handling and safety measures.

What are the consumption rate & pressure requirements?
If we have the right consumption rate and pressure requirement, problems like pressure drop and inefficiencies can be prevented. 

What is distance and number of use points?

Proper pipe sizing will ensure balanced distribution of gases. 

Indoor or Outdoor Routing
It is necessary to find out whether it will be an indoor or outdoor routing because environmental exposure impacts material and design selection. 

Sub-Par safety standards

Lastly, Zeibaq ensures local safety codes and industry standards. For us, compliance is non-negotiable. 

Our engineering team uses advanced load calculations and routing strategies to deliver best results. 

Gas Sources Installation

Did you know that source of gas supply plays a very important role in the overall performance of gas systems? Here, at Zeibaq, gas supply systems are installed on the basis of operational scale and consumption pattern. 

We Install:

  1. Cylinder Banks

  2. Manifold Systems with Auto Changeover
  3. Cryogenic Storage Tanks 
  4. On-Site gas Generators

From ensuring that every installation is done in a well-ventillated and protected area, following all safety protocols, Zeibaq’s gas sources are installed with proper foundation, anchoring, ventilation, and safety clearances. Our primary goal is to ensure uninterrupted supply while minimising downtime and risk. 

Pressure Regulation Stations

If you want excellent performance and consistency from machinery, you will need stable pressure. One of the reasons, which people across Saudi Arabia trust Zeibaq is that we design and install precision pressure regulation stations to maintain consistent gas supply. 

Components Include:

  1. Single or dual-stage regulators
  2. Main line pressure control panels
  3. Safety relied valves
  4. Shut-off Valves & isolation Points

Zeibaq designs customised regulation systems depending on downstream equipment requirements. This helps prevent overpressure damage and performance fluctuations. 

Pipeline & Distribution Network

It can be said that a strong pipeline network forms the backbone of any industrial gas system. Keeping this in mind, Zeibaq installs and designs high-strength piping systems that are suitable for industrial environments. 

Material Options:

  1. Carbon Steel
  2. GI (Galvanized Iron)
  3. Copper
  4. Stainless Steel

Installation Features:

  1. Welded or Threaded Joints (as per gas type)
  2. Color-Coded Pipelines for Identification
  3. Proper Supports & Anchoring 
  4. Engineered Slopes for Drainage & Safety

Valves & Control Devices

When it comes to industrial gas systems, the operation quality and safety largely depends on the type and quality of valves and instrumentation used by the manufacturer. Zeibaq guarantees using devices that are of high quality to ensure smooth operations. 

Installed Equipment: 

  1. Ball valves & needle Valves
  2. Solenoid Valves for Automation
  3. Flow Meters & pressure Gauges
  4. Non-Return Valves
  5. Flashback Arrestors (for fuel gases)

Safety Systems

If not handled properly, these industrial gases can pose significant safety threats. This is why Zeibaq ensures safety in all its gas supply systems.

Safety Measures We Follow

  1. Gas Leak Detection Systems
  2. Emergency Shut-Down Valves
  3. Flame Arrestors 
  4. Fire-Related Enclosures 
  5. Proper Earthing & Bonding

Testing & Installation

Any industrial gas system designed or installed by Zeibaq undergoes several rounds of safety and compliance inspections. This helps ensure extra safety. 

Zeibaq Testing Procedure:

  1. Hydrostatic or Pneumatic Pressure Testing
  2. Leak Testing Using Soap SOlution or Gas Detectors
  3. Functional Testing of Valves & Safety Alarms
  4. Trial Run Under Real Operating Conditions

Frequently Asked Questions

For which gases can Zeibaq design and install systems for?

Oxygen, nitrogen, argon, hydrogen, LPG, CNG, compressed air and gases used in industrial processes.

Where does Zeibaq supply?

Zeibaq delivers industrial gas supply systems for businesses all across Saudi Arabia. 

How does Zeibaq ensure safety?

All the installations by Zeibaq are compliant to the international quality and safety standards. 

What type of piping material is used for such gas systems?

Based on the type of gas used and its pressure requirements, material for piping is selected. Most common types of piping materials are steel, GI, copper and stainless steel. 

Can I get on-site gas generation systems?

Zeibaq offers on-site nitrogen and oxygen generation plants. We also offer cryogenic storage systems if needed by clients. 

How much time is needed for installation?

The time needed for installation directly depends on the system size and complexity of routing. 

Does Zeibaq offer testing and commissioning services?

Yes, Zeibaq provides testing and commissioning services. 

 

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